A prototype was produced for testing and accreditation in August 2015.[4][5] The initial prototype D-Train was built as a three-car diesel-electric unit, which was completed in the summer of 2016, following which it underwent a programme of main-line testing, with the intention that it be used on a year-long trial service on the Coventry to Nuneaton line by London Midland.[6] This was cancelled after the unit caught fire.[7] This unit was first used in passenger service at the 2017 Rail Live exhibition, running a service from Honeybourne to the event location at Quinton.[8]
The second prototype was built as a two-car battery-electric unit; although self-powered like the original, instead of a diesel engine to power the traction motors, this unit uses batteries that can be recharged from a charging point at each end of its journey. This unit was complete by the summer of 2018, and was put on a testing programme. In October 2018, it was taken to the Bo'ness & Kinneil Railway carrying its first passengers.[9] This culminated in the battery powered unit running a distance of 40 miles using battery power alone, a first for a train in the UK, in January 2020.[10]
A feature that has been reintroduced in these units include the passenger door open buttons. When first introduced in 1980 in unpainted livery the units consisted of door buttons on the exterior and interior pressed by passengers to open the doors. Upon refurbishment, the interior door buttons were removed and the exterior ones were panelled over. After conversion this feature was provided again similar to London Underground pre-refurbishment.
Orders
West Midlands Trains
The first full D-Train order came from West Midlands Trains, which procured three 2-car Class 230DEMUs for use on the Marston Vale line.[11] These were operated under the London Northwestern Railway brand, with the first entering service on 23 April 2019,[12] but were since withdrawn and replaced with 150s.
In February 2022, Great Western Railway announced it had signed a deal with Vivarail to trial a fast-charging battery variant of the Class 230 for use on the West Ealing to Greenford branch line off the GWML. Trials were expected to launch in late 2022 to early 2023. [16]