Vacuum casting

Vacuum casting is a manufacturing process used to make small batches of parts. It starts with a master model (like a prototype) to create a silicone mold. Liquid material, usually plastic, is poured into the mold under a vacuum to remove air bubbles and ensure a smooth, detailed part.  It’s commonly used in industries like automotive, electronics, and medical devices to test designs or make small amounts of final products.[1]

Process

  • Master Model: Start with a high-quality model, often made by 3D printing or CNC machining.
  • Silicone Mold: Cover the master model with liquid silicone to create a mold, then let it harden.
  • Remove the Model: Cut the silicone to take out the master model, leaving a cavity shaped like the part.
  • Pour the Material: Pour liquid plastic or resin into the mold under vacuum to remove air bubbles.
  • Cure the Part: Let the material harden, then remove the finished part from the mold.[2]
  1. Dick, John S. (2001). Rubber Technology: Compounding and Testing for Performance. Hanser Publishers. ISBN 978-1-56990-278-3.
  2. Michael (2021-08-23). "How does vacuum casting work?". RpProto. Retrieved 2024-11-16.