Steel to be galvanized passes through an acidic cleaning process to remove iron oxide "mill scale". After this process, the surface of the steel is very active and oxide layers begin forming immediately upon exposure to the atmosphere. Zinc ammonium chloride flux in aqueous solution is applied to the steel to reduce any oxides that are formed and/or inhibit them from forming altogether. This allows the molten zinc in the proceeding galvanizing step to maximally adhere to and alloy with the surface of the steel.[4][5]
Precautions
Zinc ammonium chloride is a Class 9 hazardous material (Miscellaneous) according to the U.S. DOT.
^Vulte, H.T. (1902). Laboratory Manual of Inorganic Preparations. Read Books. p. 72. ISBN1408608405.
^Hironori Matsunaga (1982). "X-Ray Structural Study of the Successive Phase Transitions in Ammonium Tetrachlorozincate, (NH4)2ZnCl4. I. Crystal Structure Determination". J. Phys. Soc. Jpn. 51 (3): 864–872. Bibcode:1982JPSJ...51..864M. doi:10.1143/JPSJ.51.864.