Crucible

A modern crucible used in the production of silicon ingots via the Czochralski process
Smaller clay graphite crucibles for copper alloy melting

A crucible is a container in which metals or other substances may be melted or subjected to very high temperatures. Although crucibles have historically tended to be made out of clay,[1] they can be made from any material that withstands temperatures high enough to melt or otherwise alter its contents.

History

Typology and chronology

The form of the crucible has varied through time, with designs reflecting the process for which they are used, as well as regional variation. The earliest crucible forms derive from the sixth/fifth millennium B.C. in Eastern Europe and Iran.[2]

Chalcolithic

Crucibles used for copper smelting were generally wide shallow vessels made from clay that lacks refractory properties which is similar to the types of clay used in other ceramics of the time.[3] During the Chalcolithic period, crucibles were heated from the top by using blowpipes.[4] Ceramic crucibles from this time had slight modifications to their designs such as handles, knobs or pouring spouts[5] allowing them to be more easily handled and poured. Early examples of this practice can be seen in Feinan, Jordan.[4] These crucibles have added handles to allow for better manipulation, however, due to the poor preservation of the crucibles there is no evidence of a pouring spout. The main purpose of the crucible during this period was to keep the ore in the area where the heat was concentrated to separate it from impurities before shaping.[6]

A crucible furnace dating to 2300–1900 BC for bronze casting has been found at a religious precinct of Kerma.[7]

Iron Age

The use of crucibles in the Iron Age remains very similar to that of the Bronze Age with copper and tin smelting being used to produce bronze. The Iron Age crucible designs remain the same as the Bronze Age.[citation needed]

The Roman period shows technical innovations, with crucibles for new methods used to produce new alloys. The smelting and melting process also changed with both the heating technique and the crucible design. The crucible changed into rounded or pointed bottom vessels with a more conical shape; these were heated from below, unlike prehistoric types which were irregular in shape and were heated from above. These designs gave greater stability within the charcoal.[8] These crucibles in some cases have thinner walls and have more refractory properties.[9]

During the Roman period a new process of metalworking started, cementation, used in the production of brass. This process involves the combination of a metal and a gas to produce an alloy.[10] Brass is made by mixing solid copper metal with zinc oxide or carbonate which comes in the form of calamine or smithsonite.[11] This is heated to about 900 °C, the zinc oxide vaporizes into a gas, and the zinc gas bonds with the molten copper.[12] This reaction has to take place in a part-closed or closed container otherwise the zinc vapor would escape before it can react with the copper. Cementation crucibles, therefore, have a lid or cap which limits the amount of gas loss from the crucible. The crucible design is similar to the smelting and melting crucibles of the period utilizing the same material as the smelting and melting crucibles. The conical shape and smallmouth allowed the lid to be added. These small crucibles are seen in Colonia Ulpia Trajana (modern-day Xanten), Germany, where the crucibles are around 4 cm in size, however, these are small examples.[13] There are examples of larger vessels such as cooking pots and amphorae being used for cementation to process larger amounts of brass; since the reaction takes place at low temperatures lower fired ceramics could be used.[6] The ceramic vessels which are used are important as the vessel must be able to lose gas through the walls otherwise the pressure would break the vessel. Cementation vessels are mass-produced due to crucibles having to be broken open to remove the brass once the reaction has finished as in most cases the lid would have baked hard to the vessel or the brass might have adhered to the vessel walls.

Medieval period

Smelting and melting of copper and its alloys such as leaded bronze was done in crucibles similar to those of the Roman period which have thinner walls and flat bases to sit within the furnaces. The technology for this type of smelting started to change at the end of the Medieval period with the introduction of new tempering material for the ceramic crucibles. Some of these copper alloy crucibles were used in the making of bells. Bell foundry crucibles had to be larger at about 60 cm.[14] These later medieval crucibles were a more mass-produced product.

The cementation process, which was lost from the end of the Roman to the early Medieval period, continued in the same way with brass. Brass production increased during the medieval period due to a better understanding of the technology behind it. Furthermore, the process for carrying out cementation for brass did not change greatly until the 19th century.[15]

However, during this period a vast and highly important technological innovation happened using the cementation process, the production of crucible steel. Steel production using iron and carbon works similarly to brass, with the iron metal being mixed with carbon to produce steel. The first examples of cementation steel are wootz steel from India,[16] where the crucibles were filled with good quality low-carbon wrought iron and carbon in the form of organics such as leaves, wood, etc. However, no charcoal was used within the crucible. These early crucibles would only produce a small amount of steel as they would have to be broken once the process has finished.

By the late Medieval period, steel production had moved from India to modern-day Uzbekistan where new materials were being used in the production of steel crucibles, for example, Mullite crucibles were introduced.[17] These were sandy clay crucibles which had been formed around a fabric tube.[17] These crucibles were used in the same way as other cementation vessels but with a hole in the top of the vessel to allow pressure to escape.

Post-Medieval

At the end of the Medieval Era and into the Post-Medieval Era, new types of crucible designs and processes started. Smelting and melting crucibles types started to become more limited in designs which are produced by a few specialists. The main types used during the Post Medieval period are the Hessian crucibles which were made in the Hesse region in Germany. These are triangular vessels made on a wheel or within a mold using high alumina clay and tempered with pure quartz sand.[18] Furthermore, another specialized crucible which was made at the same time was that of a graphite crucible from southern Germany. These had a very similar design to that of the triangular crucibles from Hesse but they also occur in conical forms. These crucibles were traded all across Europe and the New World.

The refining of methods during the Medieval and Post-Medieval periods led to the invention of the cupel which resembles a small egg cup, made of ceramic or bone ash which was used to separate base metals from noble metals. This process is known as cupellation. Cupellation started long before the Post Medieval period, however, the first vessels made to carry out this process started in the 16th Century.[19] Another vessel used for the same process is a scorifier which is similar to a cupel but slightly larger and removes the lead and leaves the noble metals behind. Cupels and scorifiers were mass-produced as after each reduction the vessels would have absorbed all of the lead and become fully saturated. These vessels were also used in the process of metallurgical assay where the noble metals are removed from a coin or a weight of metal to determine the amount of the noble metals within the object.

Modern-day uses

Crucibles used in Czochralski method
Melting gold in a graphite crucible
Three crucibles used by Thomas Edison

Crucible is used in the laboratory to contain chemical compounds when heated to extremely high temperatures. Crucibles are available in several sizes and typically come with a correspondingly-sized lid.[20] When heated over a flame, the crucible is often held inside a pipeclay triangle which itself is held on top of a tripod.

Crucibles and their covers are made of high temperature-resistant materials, usually porcelain, alumina or an inert metal. One of the earliest uses of platinum was to make crucibles. Ceramics such as alumina, zirconia, and especially magnesia will tolerate the highest temperatures.[21] However chemical reactions with the material in the crucible have to be considered, specifically the emergance of melting point lowering Eutectic systems are important.[22] the More recently, metals such as nickel and zirconium have been used. The lids are typically loose-fitting to allow gases to escape during the heating of a sample inside. Crucibles and their lids can come in high form and low form shapes and in various sizes, but rather small 10 to 15 ml size porcelain crucibles are commonly used for gravimetric chemical analysis. These small-size crucibles and their covers made of porcelain are quite cheap when sold in quantity to laboratories, and the crucibles are sometimes disposed of after use in precise quantitative chemical analysis. There is usually a large mark-up when they are sold individually in hobby shops.

In the area of chemical analysis, crucibles are used in quantitative gravimetric chemical analysis (analysis by measuring mass of an analyte or its derivative). Common crucible use may be as follows. A residue or precipitate in a chemical analysis method can be collected or filtered from some sample or solution on special "ashless" filter paper. The crucible and lid to be used are pre-weighed very accurately on an analytical balance. After some possible washing and/or pre-drying of this filtrate, the residue on the filter paper can be placed in the crucible and fired (heated at very high temperature) until all the volatiles and moisture are driven out of the sample residue in the crucible. The "ashless" filter paper is completely burned up in this process. The crucible with the sample and lid is allowed to cool in a desiccator. The crucible and lid with the sample inside are weighed very accurately again only after it has completely cooled to room temperature (higher temperature would cause air currents around the balance giving inaccurate results). The mass of the empty, pre-weighed crucible and lid is subtracted from this result to yield the mass of the completely dried residue in the crucible.

A crucible with a bottom perforated with small holes which are designed specifically for use in filtration, especially for gravimetric analysis as just described, is called a Gooch crucible after its inventor, Frank Austin Gooch.

For completely accurate results, the crucible is handled with clean tongs because fingerprints can add a weighable mass to the crucible. Porcelain crucibles are hygroscopic, i. e. they absorb a bit of weighable moisture from the air. For this reason, the porcelain crucible and lid is also pre-fired (pre-heating to high temperature) to constant mass before the pre-weighing. This determines the mass of the completely dry crucible and lid. At least two firings, coolings, and weighings resulting in exactly the same mass are needed to confirm the constant (completely dry) mass of the crucible and lid and similarly again for the crucible, lid, and sample residue inside. Since the mass of every crucible and lid is different, the pre-firing/pre-weighing must be done for every new crucible/lid used. The desiccator contains desiccant to absorb moisture from the air inside, so the air inside will be completely dry.

See also

References

  1. ^ Percy, John. Natural Refractory Materials Employed in the Construction of Crucibles, Retorts, Forunaces &c. Metallurgy. London: W. Clowes and Sons, 1861. 208–09. Print.
  2. ^ Pigott, Vincent C. "The Neolithic (C.A 7500–5500 B.C) and Caltholithic (C.A 5500–3200 B.C) Periods." The Archaeometallurgy of the Asian Old World. Philadelphia: UPenn Museum of Archaeology, 1999. 73–74. Google Scholar. Web.
  3. ^ Rehren T. & Thornton C. P, 2009, A truly refractory crucible from fourth millennium Tepe Hissar, Northeast Iran, Journal of Archaeological Science, Vol. 36, pp2700–2712
  4. ^ a b Hauptmann A., 2003, Developments in copper Metallurgy During the Fourth and Third Millennia B.C. at Feinan, Jordan, P. Craddock & J. Lang, Eds, Mining and Metal Production Through the Ages, British Museum Press, London, pp93–100
  5. ^ Bayley & Rehren 2007: p 47
  6. ^ a b Rehren Th., 2003, Crucibles as Reaction Vessels in Ancient Metallurgy, Ed in P. Craddock & J. Lang, Mining and Metal Production Through the Ages, British Museum Press, London pp207–215
  7. ^ Childs, T; Killick, D. (1993). "Indigenous African metallurgy: nature and culture". Annual Review of Anthropology. 22: 317–337. doi:10.1146/annurev.an.22.100193.001533. JSTOR 2155851.
  8. ^ Bayley & Rehren 2007: p 49
  9. ^ Tylecote 1976: p 20
  10. ^ Zwicker et al. 1985: p 107
  11. ^ Rehren 2003: p 209
  12. ^ Rehren 1999: p 1085
  13. ^ Rehren Th., 1999, Small Size, Large Scale Roman brass Production in Germania Inferior, Journal of Archaeological Science, Vol. 26, pp 1083–1087
  14. ^ Tylecote 1976: p 73
  15. ^ Craddock P., 1995, Early Metal Mining and Production, Edinburgh University Press Ltd, Edinburgh
  16. ^ Craddock 1995: p 276
  17. ^ a b Rehren, Th. and Papakhristu, O., 2000, Cutting Edge Technology – The Ferghana Process of Medieval crucible steel Smelting, Metalla, Bochum, 7(2) pp55–69
  18. ^ Martinon-Torres M. & Rehren Th., 2009, Post-Medieval crucible Production and Distribution: A Study of Materials and Materialities, Archaeometry Vol.51 No.1 pp49–74
  19. ^ Rehren 2003: p 208
  20. ^ "What Are Lab Crucibles Used For?".
  21. ^ Handbook, CRC (1979), of Chemistry and Physics, 60th edn, R. C. Weast and M. J. Astle, CRC Press, Boca Raton, FL, retrieved 2024-11-12
  22. ^ "Inorganic Phase Equilibrium Data". NIST.

Bibliography

  1. Craddock P., 1995, Early Metal Mining and Production, Edinburgh University Press Ltd, Edinburgh
  2. Hauptmann A., T. Rehren & Schmitt-Strecker S., 2003, Early Bronze Age copper metallurgy at Shahr-i Sokhta (Iran), reconsidered, T. Stollner, G. Korlin, G. Steffens & J. Cierny, Eds., Man and mining, studies in honour of Gerd Weisgerber on occasion of his 65th birthday, Deutsches Bergbau Museum, Bochum
  3. Martinon-Torres M. & Rehren Th., 2009, Post Medieval crucible Production and Distribution: A Study of Materials and Materialities, Archaeometry Vol.51 No.1 pp49–74
  4. O. Faolain S., 2004, Bronze Artefact Production in Late Bronze Age Ireland: A Survey, British Archaeological Report, British Series 382, Archaeopress, Oxford
  5. Rehren, Th. and Papakhristu, O., 2000, Cutting Edge Technology – The Ferghana Process of Medieval crucible steel Smelting, Metalla, Bochum, 7(2) pp55–69
  6. Rehren T. & Thornton C. P, 2009, A truly refractory crucible from fourth millennium Tepe Hissar, Northeast Iran, Journal of Archaeological Science, Vol. 36, pp2700–2712
  7. Rehren Th., 1999, Small Size, Large Scale Roman brass Production in Germania Inferior, Journal of Archaeological Science, Vol. 26, pp 1083–1087
  8. Rehren Th., 2003, Crucibles as Reaction Vessels in Ancient Metallurgy, Ed in P. Craddock & J. Lang, Mining and Metal Production Through the Ages, British Museum Press, London pp207–215
  9. Roberts B. W., Thornton C. P. & Pigott V. C., 2009, Development of Metallurgy in Eurasia, Antiquity Vol. 83 pp 1012–1022
  10. Scheel B., 1989, Egyptian Metalworking and Tools, Shire Egyptology, Bucks
  11. Vavelidis M. & Andreou S., 2003, Gold and Gold working in Later Bronze Age Northern Greece, Naturwissenschaften, Vol. 95, pp 361–366
  12. Zwicker U., Greiner H., Hofmann K. & Reithinger M., 1985, Smelting, Refining and Alloying of copper and copper Alloys in Crucible Furnaces During Prehistoric up to Roman Times, P. Craddock & M. Hughes, Furnaces and Smelting Technology in Antiquity, British Museum, London

Read other articles:

Jonjoe Kenny Jonjoe Kenny usai latihan Schalke pada 2019Informasi pribadiNama lengkap Jonjoe KennyTanggal lahir 15 Maret 1997 (umur 27)Tempat lahir Liverpool, InggrisTinggi 176 cm (5 ft 9 in)Posisi bermain BekInformasi klubKlub saat ini Everton F.C.Nomor 43Karier senior*Tahun Tim Tampil (Gol)2014 – Everton F.C. 16 (0) * Penampilan dan gol di klub senior hanya dihitung dari liga domestik Jonjoe Kenny (lahir 15 Maret 1997) adalah seorang pemain sepak bola berkewarganegara...

 

Chemical compound EpiboxidineLegal statusLegal status Investigational Identifiers IUPAC name (1R,4S,6S)-6-(3-Methylisoxazol-5-yl)-7-azabicyclo[2.2.1]heptane CAS Number188895-96-7PubChem CID5747670ChemSpider4677635UNIIXI646L2ARJCompTox Dashboard (EPA)DTXSID20172258 Chemical and physical dataFormulaC10H14N2OMolar mass178.235 g·mol−13D model (JSmol)Interactive image SMILES CC1=NOC(=C1)[C@H]2C[C@@H]3CC[C@H]2N3 InChI InChI=1S/C10H14N2O/c1-6-4-10(13-12-6)8-5-7-2-3-9(8)11-7/h4,7-9,11H,2-3,5H...

 

هذه المقالة يتيمة إذ تصل إليها مقالات أخرى قليلة جدًا. فضلًا، ساعد بإضافة وصلة إليها في مقالات متعلقة بها. (أبريل 2019) بول فانس معلومات شخصية اسم الولادة (بالإنجليزية: Joseph Paul Florio)‏  الميلاد 4 نوفمبر 1929[1]  بروكلين  الوفاة 30 مايو 2022 (92 سنة) [2]  ويست بالم بيتش  م...

Синелобый амазон Научная классификация Домен:ЭукариотыЦарство:ЖивотныеПодцарство:ЭуметазоиБез ранга:Двусторонне-симметричныеБез ранга:ВторичноротыеТип:ХордовыеПодтип:ПозвоночныеИнфратип:ЧелюстноротыеНадкласс:ЧетвероногиеКлада:АмниотыКлада:ЗавропсидыКласс:Пт�...

 

Sei AgulKelurahanGapura selamat datang di Lingkungan II Kelurahan Sei AgulNegara IndonesiaProvinsiSumatera UtaraKotaMedanKecamatanMedan BaratKodepos20117Kode Kemendagri12.71.05.1005 Kode BPS1275140003 Luas1.68 km²Jumlah penduduk18.155 jiwaKepadatan... jiwa/km² Kantor Kelurahan Sei Agul Gereja HKBP Sei Agul Sei Agul adalah kelurahan di kecamatan Medan Barat, Medan, Sumatera Utara, Indonesia. Pranala luar (Indonesia) Keputusan Menteri Dalam Negeri Nomor 050-145 Tahun 2022 tentang Pemberi...

 

Синелобый амазон Научная классификация Домен:ЭукариотыЦарство:ЖивотныеПодцарство:ЭуметазоиБез ранга:Двусторонне-симметричныеБез ранга:ВторичноротыеТип:ХордовыеПодтип:ПозвоночныеИнфратип:ЧелюстноротыеНадкласс:ЧетвероногиеКлада:АмниотыКлада:ЗавропсидыКласс:Пт�...

Questa voce sull'argomento stagioni delle società calcistiche italiane è solo un abbozzo. Contribuisci a migliorarla secondo le convenzioni di Wikipedia. Segui i suggerimenti del progetto di riferimento. Voce principale: Società Sportiva Ebolitana 1925. Società Sportiva Ebolitana 1925Stagione 2011-2012Sport calcio Squadra Ebolitana Allenatore Vittorio Belotti poi Domenico Giacomarro poi Vittorio Belotti poi Domenico Giacomarro poi Vincenzo Marino Presidente Nicola Carleo Lega P...

 

Belgian cyclist Yvonne ReyndersYvonne Reynders in 1967Personal informationFull nameYvonne ReyndersBorn (1937-08-04) 4 August 1937 (age 86)Schaerbeek, BelgiumTeam informationDisciplineRoad and trackRoleRider Medal record Representing  Belgium Road World Championships 1959 Zandvoort Road race 1961 Bern Road race 1963 Renaix Road race 1966 Nürburgring Road race 1962 Salò Road race 1965 Lasarte-Oria Road race 1976 Ostuni Road race Track World Championships 1961 Zurich Individual ...

 

  「俄亥俄」重定向至此。关于其他用法,请见「俄亥俄 (消歧义)」。 俄亥俄州 美國联邦州State of Ohio 州旗州徽綽號:七葉果之州地图中高亮部分为俄亥俄州坐标:38°27'N-41°58'N, 80°32'W-84°49'W国家 美國加入聯邦1803年3月1日,在1953年8月7日追溯頒定(第17个加入联邦)首府哥倫布(及最大城市)政府 • 州长(英语:List of Governors of {{{Name}}}]]) •&...

جمهورية مصر العربيةوزارة الإسكان والمرافق والمجتمعات العمرانية وزارة الإسكان والمرافق والمجتمعات العمرانية (مصر)الشعار المبنى الرئيسي للوزارة البلد  مصر المقر الرئيسي العاصمة الإدارية، محافظة القاهرة تاريخ التأسيس 1961  النوع وزارة العضوية مجلس الوزراء المصري الل�...

 

Sakari Tuomioja Perdana Menteri FinlandiaMasa jabatan17 November 1953 – 5 Mei 1954PendahuluUrho KekkonenPenggantiRalf Törngren Informasi pribadiLahir29 Agustus 1911TampereMeninggal9 September 1964(1964-09-09) (umur 53)Partai politikNational Progressive PartySunting kotak info • L • B Sakari Severi Tuomioja (29 Agustus 1911 — 9 September 1964) adalah seorang politikus Finlandia (Partai Progresif Nasional), diplomat, Perdana Menteri Finlandia pada pemerintahan s...

 

  لمعانٍ أخرى، طالع الجبهة الشعبية (توضيح). الجبهة الشعبيةFront Populaire (بالفرنسية) معلومات عامةالتقسيم الإداري سان دوني — أوبارفيلييه البلد  فرنسا شبكة المواصلات مترو باريس المالك الهيئة المستقلة للنقل في باريس الإدارة الهيئة المستقلة للنقل في باريس الخطوط الخط 12 لمت�...

This article may need to be rewritten to comply with Wikipedia's quality standards. You can help. The talk page may contain suggestions. (February 2023) Total energy supply 2021[1]   Coal (1.32%)  Oil (69.65%)  Biofuels and Waste (1.72%)  Natural gas (27.13%)  Wind, Solar, etc. (0.18%)  Hydro (1.03%) Energy in Singapore is critically influenced by its strategic position in maritime Southeast Asia, nestled between Malaysia an...

 

جزء من سلسلة مقالات حولالحقوق النسوية المرأة والأنثويةامرأة . أنوثة التاريخالاجتماعي: تاريخ المرأة . تاريخ نسوي . تاريخ الحركة النسوية . الجدول الزمني لحقوق المرأة حق الاقتراع: تصويت النساء . الجدول الزمني . نيوزيلندا . المملكة المتحدة . الولايات المتحدة موجات: الأولى . الثان...

 

Ceramica La cultura di Polada (2200-1600 a.C. circa[1][2]) è il nome con cui ci si riferisce ad una cultura dell'età del bronzo antica, diffusa in gran parte dell'Italia settentrionale. Il nome deriva dalla località di Polada, nel territorio del comune di Lonato del Garda, dove negli anni tra il 1870 e il 1875 si ebbero i primi ritrovamenti attribuiti a questa cultura in seguito a lavori di bonifica in una torbiera. Altre stazioni importanti si ritrovano nell'area tra Manto...

هذه المقالة بحاجة لصندوق معلومات. فضلًا ساعد في تحسين هذه المقالة بإضافة صندوق معلومات مخصص إليها. كورغان في بلغاريا يعود إلى فترة الحضارة التراقية. كورغان هو اسم يستخدم في مصطلحات علم الآثار للإشارة إلى الجثوة (تل جنائزي). الاسم مأخوذ من الكلمة الروسية Курга́н. غالباً ما ت�...

 

Sporting event delegationEngland at the2002 Commonwealth GamesCGF codeENGCGACommonwealth Games EnglandWebsiteweareengland.orgin Manchester, EnglandCompetitors444Flag bearersDarren Campbell (athletics) (opening)Karen Pickering (swimming) (closing)Officials221MedalsRanked 2nd Gold 54 Silver 51 Bronze 60 Total 165 Commonwealth Games appearances (overview)1930193419381950195419581962196619701974197819821986199019941998200220062010201420182022 England was represented at the 2002 Commonwealth...

 

American literary awards This article is for the National Book Award of the United States. For other countries see National Book Awards (disambiguation). National Book AwardLogo of National Book AwardsSponsored byU.S. books industryDateNovemberHosted byNational Book FoundationFirst awardedOriginal version: 1936–42 (1935–41 publications); new version: 1950 (1949 publications)Last awardedActiveWebsitenationalbook.org The medallions of National Book Awards The National Book Awards (NBA) are ...

Town in Bavaria, GermanyHofheim in Unterfranken TownAerial panorama of Hofheim Coat of armsLocation of Hofheim in Unterfranken within Haßberge district Hofheim in Unterfranken Show map of GermanyHofheim in Unterfranken Show map of BavariaCoordinates: 50°8′N 10°11′E / 50.133°N 10.183°E / 50.133; 10.183CountryGermanyStateBavariaAdmin. regionUnterfranken DistrictHaßberge Government • Mayor (2022–28) Alexander Bergmann[1] (CSU)Area ...

 

第53回 輝く!日本レコード大賞THE JAPAN RECORD AWARD 新国立劇場・中劇場(写真は外観)ジャンル 音楽番組 / 特別番組監督 植木修一(舞台監督)演出 木田将也(総合演出)木田国士(ライブ演出)出演者 堺正章、藤原紀香(総合司会)各賞ノミネート者 ほか製作プロデューサー 落合芳行、服部英司、篠塚純制作 TBS 放送音声形式ステレオ放送放送国・地域 日本放送期間2011...