Chuck Hull was born on May 12, 1939, in Clifton, Colorado, the son of Lester and Esther Hull. His early life was spent in Clifton and Gateway, Colorado. He graduated from Central High School in Grand Junction, Colorado. He received a Bachelor of Science in engineering physics from the University of Colorado in 1961.[6] He is also a distinguished alumnus of Colorado Mesa University.[7]
Beginnings of stereolithography
Hull first came up with the idea in 1983 when he was using UV light to harden tabletop coatings.[8] But on July 16, 1984, Alain Le Méhauté, Olivier de Witte and Jean Claude André filed their patent for the stereolithography process.[9] It was three weeks before Hull filed his own patent for stereolithography. The application of French inventors were abandoned by the French General Electric Company (now Alcatel-Alsthom) and CILAS (The Laser Consortium).[10] The claimed reason was "for lack of business perspective".[11] Hull coined the term "stereolithography" in his U.S. patent 4,575,330 entitled "Apparatus for Production of Three-Dimensional Objects by Stereolithography" issued on March 11, 1986.[12] He defined stereolithography as a method and apparatus for making solid objects by successively "printing" thin layers of the ultraviolet curable material one on top of the other.
In Hull's patent, a concentrated beam of ultraviolet light is focused onto the surface of a vat filled with liquid photopolymer. The light beam, moving under computer control, draws each layer of the object onto the surface of the liquid. Wherever the beam strikes the surface, the photopolymer polymerizes/crosslinks and changes to a solid. An advanced CAD/CAM/CAE software mathematically slices the computer model of the object into a large number of thin layers. The process then builds the object layer by layer starting with the bottom layer, on an elevator that is lowered slightly after solidification of each layer.
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Commercial rapid prototyping
In 1986, commercial rapid prototyping was started by Hull when he founded 3D Systems in Valencia, California.[14] He realized that his concept was not limited to liquids and therefore gave it the generic name "stereolithography" (3D printing),[15] and filed broad patent claims covering any "material capable of solidification" or "material capable of altering its physical state".
Hull built up a patent portfolio covering many fundamental aspects of today's additive manufacturing technologies such as data preparation via triangulated models (STL file format) and slicing, and exposure strategies such as alternating hatch directions.[16]
The salary for his role as 3D Systems CTO was $307,500 in 2011.[17]
2023 Recipient of National Medal of Technology and Innovation awarded by President Joe Biden for outstanding contributions to America’s economic, environmental, and social well-being.[20]
^Lee, Rebecca (21 October 2020). "RPS Awards 2020 Recipients Announced". Retrieved 6 April 2021. The Progress Medal is given to Charles (Chuck) Hull, Co-Founder and Chief Technology Officer of 3D Systems in recognition of his invention of stereolithography, the first commercial 3D printing technology.